Custom Flat Bill Hats

If you’re currently looking for a promotional headwear to share your message, know that Consolidated Ink offers many different Styles.

The reason why Custom Flat Bill Hats are now so popular is that this style is one that has a Flat visor aka Bill aka Brim making it different than the Curved Bill Hat. Now that Flat Brim Hats are trending, know this style is one that’s popular amongst all ages.

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  • Choose from the Most Popular Flat Bill Hats Styles

    Popular Styles

    Curved Bill Hats are often preferred by people who want or need the sun to be out of their eyes. This is why so many sports players wear curved Bill Hats, as this style allows them the most coverage so they can properly participate when playing their chosen sport. But recently, more sports players are seen wearing Flat Bills as this option allows them to keep their Hat Flat or curve it to their liking.

    Looking for something unique? Our team can source any style or brand to match your exact vision.

    Custom Flat Bill Hats We Created

    Popular Styles

    Consolidated Ink offers a wide range of high-quality flat bill hats. Perfectly designed for comfort and style, they’re ideal for showcasing your logo.

    Decoration Methods for Your Custom Hat

    Decorations

    Explore our range of decoration methods, including custom patches, embroidery, and printing options designed to suit every style and application.

    Custom Patches

    From classic embroidered patches to modern PVC and leather, we offer options that bring your brand to life with precision and style.

    View Patch Options

    Custom Embroidery

    From clean logo stitching to detailed threadwork, we deliver finishes that elevate your brand with precision and durability.

    View Embroidery Options

    Custom Printing 

    From bold graphics to detailed prints, we deliver results that bring your brand to life with clarity 
and consistency.

    View Printing Options

    Premium Hat Brands We Source

    We partner with leading hat manufacturers to ensure every custom order feels retail-ready. Whether you prefer the timeless shape of a Richardson 112, the streetwear edge of New Era, or the reliable quality of Yupoong, we’ve got your favorite brands covered.

    Richardson

    Known for its legendary Richardson 112 trucker, it’s perfect.

    New Era

    The choice of pro sports teams and street-Wear brands worldwide. 

    Flexfit

    A top pick for branded merchandise, athletic teams, and lifestyle labels

    Yupoong

    Yupoong and YP Classics combine retail-level craftsmanship.

    Decky

    Affordable, reliable, and versatile. Decky offers one of the largest blank hat selections for bulk orders, giveaways, retail shops, and fast-turnaround merchandising projects.

    Otto Caps

    A longtime industry staple, Otto produces consistent, high-quality blanks in every style — from foam truckers to structured snapbacks — ideal for embroidery and woven labels.

    Fahrenheit

    Rugged, outdoor-inspired headwear, Fahrenheit hats handle detailed embroidery and leather patches well. Ideal for custom-branded tactical, outdoor, and lifestyle gear.

    AS Colour

    Modern, minimalist, and retail-ready. AS Colour hats offer premium structure and a clean profile — perfect for lifestyle brands, fashion labels, and premium merch collections.

    Outdoor Cap

    A leading name in performance and outdoor-ready hats. Known for crisp lines and durable construction, Outdoor Cap styles are perfect for bold embroidery or PVC patches.

    Legacy

    Retro-inspired 5-panel and unstructured silhouettes with a lived-in, surf-and-skate vibe. Legacy hats appeal to lifestyle brands looking for a relaxed fit with classic rope and vintage accents.

    Imperial

    Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.

    47 Brand

    Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.

    Ready to Create Something Custom?

    Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.

    Get in Touch

    From Production to Perfect Delivery

    Our Simple Process

    Our streamlined 5-step process makes it easy to go from idea
    to finished product without the usual hassle.

    Choose Style

    Pick your hat and 
decoration method.

    Send Artwork

    Send us your
    
logo or design.

    Get A Free Quote

    Receive pricing
    & free mockup.

    Approve Sample

    Confirm your
    final design.

    Delivery

    We produce and ship your order.

    Frequently Asked Questions

    Everything you need to know about the product and billing.

    Built on Trust, Quality, and Speed

    Why Choose Consolidated Ink

    We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production. 

    Low Minimum Orders

    Order as low as 24 hats per design. Perfect for small teams or test runs.

    Free Design Support

    Send a logo or idea, we refine, digitize, and mock it up at no cost.

    Fast Turnaround

    Most orders are shipped within 2–3 weeks, with rush options available.

    Discounts on Bulk Orders

    Tiered discounts that make larger orders more cost-effective.

    Retail-Grade Quality

    Premium brands, finished with high-quality embroidery, patches, and prints.

    Satisfaction Guaranteed

    If something’s off, we fix it.
    Simple as that.

    5.0 Star Reviews on Google

    Hear first-hand from our incredible community of customers.

    I have had countless orders with Consolidated over the last 10+ years. Hats, hoodies, shirts, embroidery... the attention to detail is something I never have to question, and my recent order of 144 t-shirts was no different. I didnt even need to check the print before I put the order in the back of the truck. Thank you guys.

    Keegan G.

    Consolidated Ink was such a pleasure to work with! Professional, punctual and extremely communicative. Not only was all the design and printing Perfect, but the materials they recommended were great quality. I have already placed a full re-order with them. Highly recommend using Consolidated Ink.

    Candice M.

    Could not be happier. Needed a small quantity of T-shirts for an important public event -- and fast! Not only was the whole job turned around on a dime, but the result was terrific -- and they actually improved the main graphic, generating a higher resolution version. Never going anywhere else.

    Wade M.

    We used consolidated ink to curate our swag for the local little league… our merch is the talk of the town and sought out by many! Coolest hats and softest t-shirts around. We even had a tight deadline and they came through for us!

    Heather A.

    The team at Consolidated Ink did such a great job. They turned around merchandise for us in such a fast manner - even got great delivery and complete quality were so thrilled with results thank you thank you

    Patricia M.

    Would highly recommend anyone work w Consolidated Ink - incredibly detailed, professional & reasonably priced. Pat was able to source exactly what I needed and got the job done within days of placing the order. 5 stars!

    Isac S.

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