Keegan G.
Custom Hats
For Your Brand
We specialize in creating high-quality custom hats for brands that care about detail. From startup breweries to Fortune 500 teams, our clients trust us for retail-grade results.
Best-Selling Custom Hats
Best Sellers
The hats our customers order again and again.
Looking for something unique? Our team can source any style or brand to match your exact vision.
Choose From Our Premium Custom Hat Styles
Hat Styles
Twelve proven styles that all take embroidery, patches, or print beautifully. Pick the silhouette that fits your brand, or send us your logo and we'll recommend the best match.
Snapback Hats
Flat-brim classics with adjustable backs and a bold, structured look — perfect for detailed embroidery or leather patches.
Dad Hats
Unstructured cotton caps that deliver a relaxed fit and vintage vibe. Great for small embroidered logos or woven labels.
Trucker Hats
A breathable mesh-back favorite for outdoor brands and breweries. Works well with woven or embroidered patches.
Baseball Caps
Timeless six-panel shape with a curved brim — a premium go-to style for teams, events, companies, and everyday branded wear.
Beanies
Keep it warm with knit beanies ideal for merch or workwear. Embroidery or patches make them stand out.
Bucket Hats
Casual and functional with 360° coverage. A top choice for festivals, surf shops, and outdoor promotions or fun events.
Camo Hats
Rugged and eye-catching, these hats pair well with leather or embroidered logos for outdoor and tactical brands.
Fitted Hats
A clean, structured look without adjusters — perfect for sports teams, corporate branding or retail lines needing a premium finish.
Flatbill Hats
Modern streetwear style with a high crown and crisp lines. Great canvas for bold embroidery or PVC patches.
Rope Hats
Retro-inspired 5-panels featuring a rope accent across the brim popular for golf, surf, and lifestyle brands.
Unstructured Hats
Soft crown and easy fit give these hats a lived-in feel right out of the box — ideal for subtle logo embroidery.
Straw Lifeguard Hats
Lightweight protection for sunny days. Add a custom embroidered or woven patch to make them uniquely yours.
Looking for something unique? Our team can source any style or brand to match your exact vision.
Decoration Methods for Custom Hats
Decorations
Classic custom embroidery gives you a clean, dimensional stitch, while a custom patch — leather, woven, PVC, or embroidered — adds a premium retail look. Screen printing handles bold artwork on flat-front styles, and if you're not sure which fits your logo, send it over and we'll recommend the best option with a free mockup
Custom Patches
Durable, high-detail patches designed to give hats a bold and premium look. Perfect for adding texture, identity, and long-lasting branding that stands out.
Custom Embroidery
Precision stitching that delivers a clean, textured, and professional finish. Ideal for creating a high-quality, durable design that elevates any hat.
Hat Printing
Vibrant, high-resolution printing applied to hats for sharp and eye-catching results. Best for detailed artwork and modern brand designs that need to stand out.
From Production to Perfect Delivery
Our Simple Process
Our streamlined 5-step process makes it easy to go from idea
to finished product without the usual hassle.
Choose Style
Pick your hat and decoration method.
Send Artwork
Send us your
logo or design.
Get A Free Quote
Receive pricing
& free mockup.
Approve Sample
Confirm your
final design.
Delivery
We produce and ship your order.
Ready to Create Something Custom?
Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.
Get in TouchBuilt on Trust, Quality, and Speed
Why Choose Consolidated Ink
We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production.
Low Minimum Orders
Order as low as 24 hats per design. Perfect for small teams or test runs.
Free Design Support
Send a logo or idea, we refine, digitize, and mock it up at no cost.
Fast Turnaround
Most orders are shipped within 2–3 weeks, with rush options available.
Discounts on Bulk Orders
Tiered discounts that make larger orders more cost-effective.
Retail-Grade Quality
Premium brands, finished with high-quality embroidery, patches, and prints.
Satisfaction Guaranteed
If something’s off, we fix it.
Simple as that.
Custom Embroidered Hats & Caps
Custom embroidered hats are the classic choice in promotional headwear. Embroidery stitches your design directly into the crown, creating a raised, dimensional logo that won't crack, peel, or fade like a print — and it works on nearly every style we carry, from structured snapbacks and flat bills to soft dad hats.
Embroidered baseball caps are the top choice for businesses, teams, breweries, and events because a favorite hat gets worn daily. Front-crown logos up to roughly 4½" wide by 2¼" high embroider cleanly, with side or back embroidery available for sponsors, slogans, or a web address. Artwork with fine gradients or photo detail? We'll steer you to a printed patch so it reproduces exactly.
Custom Patch Hats
Want a more premium, retail feel? Custom patch hats are our specialty. Choose leather, woven, PVC, or embroidered patches, sewn onto the style of your choice for extra durability. They're most popular on trucker hats and dad hats, where a patch gives the hat a retail-quality look.
Custom Hat Pricing
Pricing
Custom hat pricing depends on style, quantity, and decoration method — embroidery is priced by stitch count, patches by size and material. Here's example pricing on one of our most popular styles, the Yupoong 6089M snapback, so you can see how quantity breaks work. For exact pricing on your design, request a free quote and mockup.
Yupoong Premium Snapback Cap - 6089M
- 80/20 acrylic/wool
- Structured, six-panel, high-profile
- Flat bill with green undervisor
- Camo/Black & Multicam have a black undervisor
- Snapback closure
- Sewn eyelets
- 36 colors available
| Stitch Count | 7,000 | 8,000 | 9,000 | 10,000 |
|---|---|---|---|---|
| 24-49 | $14.85 | $15.65 | $16.45 | $17.25 |
| 50-149 | $13.10 | $13.75 | $14.40 | $15.05 |
| 150-299 | $11.35 | $11.90 | $12.45 | $13.00 |
| 300-999 | $10.75 | $11.25 | $11.75 | $12.25 |
| 1,000+ | Please email for a custom quote | |||
*Prices are an example and are subject to change
Looking for something unique? Our team can source any style or brand to match your exact vision.
Hat Brands We Work With
We decorate the hat brands our customers ask for by name: Richardson, New Era, Flexfit, Yupoong, Otto Cap, and Decky. Click any brand to see the styles we customize most.
Custom Hats FAQ
Quick answers on pricing, minimums, and decoration methods. Don't see your question? Give us a call or send it with your quote request.
How much do custom hats cost?
Pricing depends on three things: the hat style, the quantity you order, and the decoration method. Embroidery is priced by stitch count, while custom patches and screen printing are priced by size and complexity. Quantity matters most — per-hat pricing drops significantly on bulk orders, and you can see how the breaks work in the example pricing table above. Send us your logo for an exact quote and a free mockup.
What is the minimum order for custom hats?
Our minimum is just 24 hats per design — one of the lowest minimums for retail-grade custom headwear. That makes it easy for small teams, breweries, and startups to test a design before committing to a larger run.
Should I choose embroidery, a custom patch, or screen printing for my hats?
It depends on your logo and the look you want. Custom embroidery gives a clean, dimensional, classic finish and works on almost every hat style. Custom patches — leather, woven, PVC, or embroidered — are sewn on for durability and give the hat a more premium, retail-quality look, especially on trucker and dad hats. Screen printing is best for bold artwork on flat-front styles like foam truckers. Not sure? Send us your design and we’ll recommend the method that reproduces it best.
Which hat style is best for my brand or event?
Snapbacks and flat bills suit streetwear and bold logos; dad hats give a relaxed, vintage feel with small embroidered designs; trucker hats are the go-to for outdoor brands and breweries; beanies cover winter merch and workwear; and bucket or straw hats work great for festivals and summer events. Tell us about your audience and we’ll match you with the right style and brand.
Can you make custom hats if I don't have a finished logo?
Yes. We offer free design support — send a rough idea, a sketch, or a logo that needs cleanup, and our design team will refine and digitize it for embroidery or patches, then send a mockup for approval before production.
5.0 Star Reviews on Google
Hear first-hand from our incredible community of customers.
I have had countless orders with Consolidated over the last 10+ years. Hats, hoodies, shirts, embroidery... the attention to detail is something I never have to question, and my recent order of 144 t-shirts was no different. I didnt even need to check the print before I put the order in the back of the truck. Thank you guys.
Consolidated Ink was such a pleasure to work with! Professional, punctual and extremely communicative. Not only was all the design and printing Perfect, but the materials they recommended were great quality. I have already placed a full re-order with them. Highly recommend using Consolidated Ink.
Could not be happier. Needed a small quantity of T-shirts for an important public event -- and fast! Not only was the whole job turned around on a dime, but the result was terrific -- and they actually improved the main graphic, generating a higher resolution version. Never going anywhere else.
We used consolidated ink to curate our swag for the local little league… our merch is the talk of the town and sought out by many! Coolest hats and softest t-shirts around. We even had a tight deadline and they came through for us!
The team at Consolidated Ink did such a great job. They turned around merchandise for us in such a fast manner - even got great delivery and complete quality were so thrilled with results thank you thank you
Would highly recommend anyone work w Consolidated Ink - incredibly detailed, professional & reasonably priced. Pat was able to source exactly what I needed and got the job done within days of placing the order. 5 stars!