Keegan G.
Custom Dad Hats For Your Brand
Now dad hats are for more than just dad’s. These have become popular among a younger crowd and now these hats are accepted by all age groups.
Custom dad hats are a great way to promote your business or team with a nice soft unstructured hat that fits the form of your head and shows your logo in a classy hip light.
Trusted by 1150+ Brands Globally
What Is A Dad Hat?
A dad hat is a relaxed, six-panel baseball cap made from unstructured cotton twill, with a slightly curved brim and an adjustable strap closure. The unstructured crown gives it that soft, broken-in shape that sits low on your head. The name started as a joke about the everyday caps dads wore on the weekend, but the style — sometimes called a polo cap — has since been adopted by skaters, musicians, and a younger crowd. Today it's a timeless look that works for just about any age group or brand.
Custom Embroidered Dad Hats
Take your custom dad hats to the next level by adding your logo with embroidery. An embroidered logo tells your customer that this is professional. It adds quality to your custom embroidered dad hats and lets people know that this is a nice garment with quality embellishment. Send your logo or design over to one of our skilled artists and they will help you design a cap you will love. Whether it's adding a small logo for that subtle detail that has become so well known with dad hats or if you want your logo to be big and bold our cap designer will make sure that it looks right on your custom cap.
Choose from the Most Popular Dad Hat Styles
Popular Styles
When it comes to dad hats there are many different options and styles when considering how to add custom embroidery. Most are made out of 100% cotton twill but certain treatments can add a further soft and vintage style. Some are garment washed or pigment dyed. There are also pigment dyed Denim styles available. Most have a buckle closure but there are velcro or hook & loop closures as well. Here is a visual guide to help identify the type of custom cap designs you are looking for.
Valucap VC300A (Adult Bio-Washed Classic Dad's Cap)
- 100% bio-washed chino twill
- Unstructured, six-panel, low-profile
- Pre-curved visor
- Self-fabric tri-glide buckle closure – antique brass
| Stitch Count | 7,000 | 8,000 | 9,000 | 10,000 |
|---|---|---|---|---|
| 24-49 | $14.25 | $15.25 | $15.95 | $16.75 |
| 50-149 | $12.60 | $13.25 | $13.90 | $14.55 |
| 150-299 | $10.85 | $11.40 | $11.95 | $12.50 |
| 300-999 | $10.25 | $10.75 | $11.25 | $11.75 |
| 1,000+ | Please email for a custom quote | |||
*Prices are an example and are subject to change
Yupoong 6245CM
- 6 Panel Unstructured
- Classic Dad Cap
- 100% cotton chino twill
- 12 colors available
YP Classics 6245PT
- 6 Panel Low Profile
- Garment Washed
- Peached Cotton Twill
- 7 colors available
Looking for something unique? Our team can source any style or brand to match your exact vision.
Custom Dad Hats We Created
Dad Hat Gallery
Consolidated Ink offers a wide range of high-quality dad hats. Perfectly designed for comfort and style, they’re ideal for showcasing your logo.
Make Your Own Custom Dad Hat
Dad Hat Info
Whatever your vision we can help you design caps that you will love. We want your custom hat experience to be a fun, easy and creative experience. Here are some diagrams of normal embroidery locations and the size restrictions for this style of hat. Each location where you add an embroidered design or logo will add to the final cost per unit. So keep that in mind if you have a budget for your project.
Size Restrictions for Embroidery
When doing custom embroidered logos please use these recommended sizing restrictions for a guide. These are just suggested dimensions so if you have special locations and sizes in mind for your project please feel free to contact us and we can provide a unique quote.
Front - 4.5" Wide x 2.25" High
Back - 3.4" Wide x 0.5" High
Side - 3.25" Wide x 0.5" High
Different Types of Closures
There are different styles of closures–make sure the closure system is the right one for your custom hat project.
- Antique brass buckle closure (Yupoong 6245PT, 6245CM & Valucap VC300A)
- Metal Press Buckle (Otto 18-202, 18-772 & 18-204)
- Matching Fabric Adjustable Hook and Loop Closure (Otto 18-711)
- Leather strap with brass flip buckle and grommet (Adams LP101)
Antique brass buckle closure
Metal Press Buckle
Hook and Loop Closure (Velcro)
Leather strap closure
Decoration Methods for Your Custom Hat
Decorations
Explore our range of decoration methods, including custom patches, embroidery, and printing options designed to suit every style and application.
Custom Patches
From classic embroidered patches to modern PVC and leather, we offer options that bring your brand to life with precision and style.
View Patch Options
Custom Embroidery
From clean logo stitching to detailed threadwork, we deliver finishes that elevate your brand with precision and durability.
View Embroidery Options
Custom Printing
From bold graphics to detailed prints, we deliver results that bring your brand to life with clarity and consistency.
View Printing Options
Premium Hat Brands We Source
We partner with leading hat manufacturers to ensure every custom order feels retail-ready. Whether you prefer the timeless shape of a Richardson 112, the streetwear edge of New Era, or the reliable quality of Yupoong, we’ve got your favorite brands covered.
Richardson
Home of the legendary Richardson 112 — one of the best-selling silhouettes in custom headwear. Rugged, consistent, and a go-to for teams, trades, and outdoor brands.
New Era
The choice of pro sports teams and streetwear brands worldwide. When you want the iconic fitted look, New Era sets the standard.
Flexfit
A top pick for branded merchandise, athletic teams, and lifestyle labels. Their signature stretch-fit band delivers a clean, comfortable fit across every size.
Yupoong
Yupoong's YP Classics line pairs retail-level craftsmanship with workhorse consistency — home to some of the most-ordered blank caps in the industry.
Decky
Affordable, reliable, and versatile. Decky offers one of the largest blank hat selections for bulk orders, giveaways, retail shops, and fast-turnaround merchandising projects.
Otto Caps
A longtime industry staple, Otto produces consistent, high-quality blanks in every style — from foam truckers to structured snapbacks — ideal for embroidery and woven labels.
Fahrenheit
Rugged, outdoor-inspired headwear, Fahrenheit hats handle detailed embroidery and leather patches well. Ideal for custom-branded tactical, outdoor, and lifestyle gear.
AS Colour
Modern, minimalist, and retail-ready. AS Colour hats offer premium structure and a clean profile — perfect for lifestyle brands, fashion labels, and premium merch collections.
Outdoor Cap
A leading name in performance and outdoor-ready hats. Known for crisp lines and durable construction, Outdoor Cap styles are perfect for bold embroidery or PVC patches.
Legacy
Retro-inspired 5-panel and unstructured silhouettes with a lived-in, surf-and-skate vibe. Legacy hats appeal to lifestyle brands looking for a relaxed fit with classic rope and vintage accents.
Imperial
Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.
47 Brand
Officially licensed-quality construction with a sport-heritage feel — a favorite for fan gear, breweries, and lifestyle merch.
Ready to Create Something Custom?
Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.
Get in TouchFrom Production to Perfect Delivery
Our Simple Process
Our streamlined 5-step process makes it easy to go from idea
to finished product without the usual hassle.
Choose Style
Pick your hat and decoration method.
Send Artwork
Send us your
logo or design.
Get A Free Quote
Receive pricing
& free mockup.
Approve Sample
Confirm your
final design.
Delivery
We produce and ship your order.
Frequently Asked Questions
Everything you need to know about ordering custom dad hats.
How long does it take to get custom dad hats?
Most embroidered dad hat orders ship within 2–3 weeks of artwork approval. Patch orders run closer to 4 weeks, since the patches are produced first and then applied to the hats. Rush options are available if you’re working against an event date — the timeline starts once you approve your mockup and pricing, so having your logo file ready speeds everything up.
What makes a dad hat different from a structured baseball cap?
The big difference is the crown. A dad hat is unstructured, so it folds softly and conforms to the shape of your head instead of standing stiff at the front. That low-profile, lived-in fit is exactly why dad hats read as casual and hip rather than sporty — and it makes them a great canvas for a subtle embroidered logo.
What dad hat styles and fabric treatments do you offer?
Most of our custom dad hats are 100% cotton twill, but the finish is where the style comes in. We carry classic chino twill, garment-washed and pigment-dyed options for a softer, vintage feel, and washed denim for something a little different. Closures vary too — antique brass tri-glide buckles, metal press buckles, and hook-and-loop (Velcro) — so you can match the hat to the vibe of your brand.
Where can I add embroidery on a custom dad hat, and what are the size limits?
You can decorate the front, back, and sides. As a general guide, the front allows up to 4.5″ wide × 2.25″ high, the back up to 3.4″ wide × 0.5″ high, and each side up to 3.25″ wide × 0.5″ high. Every location you add increases the per-hat cost, so it helps to know your budget up front. If you have a special placement in mind, just ask and we’ll put together a custom quote.
Can I put a patch on a dad hat instead of embroidery?
Absolutely — custom patches are a popular alternative to direct embroidery on dad hats. Embroidered, woven, leather, and PVC patches each give a different look, from classic and vintage to modern and rugged. Check out our custom patches options, or ask us which patch style suits an unstructured crown best.
Why choose embroidery for custom dad hats?
Embroidery gives a dad hat a finished, retail-quality look that tells customers the garment is the real deal. Stitched thread holds up better than print over time and adds a tactile, premium detail — whether you want a small, subtle logo or something big and bold across the front. Send us your logo and our design team will help you set it up so it sits right on the cap.
How much do custom dad hats cost?
Pricing comes down to two main things: the quantity you order and the stitch count of your design (more detailed logos take more stitches). Adding embroidery in more than one location raises the per-unit price as well. You’ll find example pricing in the style details above, and we’re always happy to put together an exact quote for your project.
What's the minimum order for custom dad hats?
You can order as few as 24 hats per design, which makes custom dad hats a good fit for small teams, events, or a first test run before committing to a bigger order. Larger quantities unlock tiered bulk discounts.
Can you source a specific dad hat brand or style?
Yes. Beyond our most popular styles from Valucap, Otto, and Yupoong, our team can source just about any brand or silhouette to match what you have in mind. If you’ve seen a hat you love, send it over and we’ll track down the closest option.
Built on Trust, Quality, and Speed
Why Choose Consolidated Ink
We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production.
Low Minimum Orders
Order as low as 24 hats per design. Perfect for small teams or test runs.
Free Design Support
Send a logo or idea, we refine, digitize, and mock it up at no cost.
Fast Turnaround
Most orders are shipped within 2–3 weeks, with rush options available.
Discounts on Bulk Orders
Tiered discounts that make larger orders more cost-effective.
Retail-Grade Quality
Premium brands, finished with high-quality embroidery, patches, and prints.
Satisfaction Guaranteed
If something’s off, we fix it.
Simple as that.
5.0 Star Reviews on Google
Hear first-hand from our incredible community of customers.
I have had countless orders with Consolidated over the last 10+ years. Hats, hoodies, shirts, embroidery... the attention to detail is something I never have to question, and my recent order of 144 t-shirts was no different. I didnt even need to check the print before I put the order in the back of the truck. Thank you guys.
Consolidated Ink was such a pleasure to work with! Professional, punctual and extremely communicative. Not only was all the design and printing Perfect, but the materials they recommended were great quality. I have already placed a full re-order with them. Highly recommend using Consolidated Ink.
Could not be happier. Needed a small quantity of T-shirts for an important public event -- and fast! Not only was the whole job turned around on a dime, but the result was terrific -- and they actually improved the main graphic, generating a higher resolution version. Never going anywhere else.
We used consolidated ink to curate our swag for the local little league… our merch is the talk of the town and sought out by many! Coolest hats and softest t-shirts around. We even had a tight deadline and they came through for us!
The team at Consolidated Ink did such a great job. They turned around merchandise for us in such a fast manner - even got great delivery and complete quality were so thrilled with results thank you thank you
Would highly recommend anyone work w Consolidated Ink - incredibly detailed, professional & reasonably priced. Pat was able to source exactly what I needed and got the job done within days of placing the order. 5 stars!